Drywall has been the leading material used in wall coverings since 1941. Actually, U.S. Gypsum Company (USG) first produced drywall in 1916 prior to world war II.
At first drywall consisted of multi-layers of gypsum and heavy paper compressed together. Later it evolved into one sheet of gypsum covered by layers of heavy paper.
Plaster was the primary wall covering at the time, and drywall considered cheap installation?obviously due to poor communications. Had the public become aware of its advantages at the time, drywall would have evolved into the primary covering much sooner.
Plaster required wood backing over the studs to contain the plaster requiring a great deal more wood and labor. Not only that, but plaster contained a significant amount of water which required extensive drying time?not to mention the labor required to install and level.
The war?s drain on the economy and labor force brought drywall into the spotlight as the least expensive material which installed quickly with the least amount of labor.
Once the dog was loose he began to hunt quickly and before long-- its advantages fully realized--drywall dominated the scene, not only in the U.S. but internationally as well.
Drywall?s Composition
Gypsum is a mineral mined for its properties. In its original form it contains significant amounts of water, but in a crystalline form. This is advantageous in the event of fire. The crystalline water converts to steam cooling the panel?s surface and serves as a fire break.
Raw gypsum gets mixed with emulsifiers, wood pulp and starches and compressed. This combination is then covered with thick manila paper.
The now prepared sheet is heavy with water in its purest form. A 500-degree oven finalizes the process by ridding the sheet of water. The drywall sheets are offered in the most popular 4X8, 4X10 and 4X12 sizes from 3/8-inch through ╛-inch thickness.
The story doesn?t end there, a myriad of diverse chemicals and emulsifiers can be added to create panels for a wide range of different purposes such as mold, impact resistance and additional resistance to fire.
Types of Wallboard
- Regular non-rated architectural
- Fire-rated or type (X or Perlite) fire resistant strands added
- Impact resistant for high use areas
- Moisture resistant (green board) water resistant paper added for use in bathrooms and kitchen
- Soundboard (quiet rock) viscoelastic polymers added which convert sound to heat which is not audible.
- Lead lined drywall for protection from overexposure to X-rays used in hospitals.
- Flexible drywall in ╝-inch sheets capable of bending when wetted down to form curves or arches.
- Blue board used where a top decorative coating is to be applied. It has a green adhesive on the surface for better adhesion of the decorative surface.
Advantages of Using Wallboard
All new construction will experience a certain amount of warping in the walls as the new studs cure or the home settles.
Drywall, unlike plaster has enough flex to cope where plaster will crack. Not only that, but drywall has a fantastic insulation value and is fire resistant, not to mention the fact that it is the least expensive type of wall covering.
Planning Your Wallboard Needs
This will reduce your cost and keep you in code while minimizing waste.
- Measure your walls, ceiling (length X width), divide by 32 (size of wallboard sheets), and add 20-percent for waste to arrive at the number needed. Keep in mind that the ceiling will be a thinner sheet than the walls.
- Count your outside corners in hallways, entrances to bathroom and so on. These require end caps.
- If there is more than one story inform your supplier.
- Make a note of walls or ceilings getting decorative coatings.
At the same time he will set you up with all the necessary wallboard installation materials and tools needed for a trouble-free and successful installation.
When your ready to build or remodel, give our representative a call at any of our five locations throughout New England.
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Photo credit: whiteknuckled / Foter / Creative Commons Attribution-NonCommercial-NoDerivs 2.0 Generic (CC BY-NC-ND 2.0)
Photo credit: jfilip / Foter / Creative Commons Attribution-NonCommercial-ShareAlike 2.0 Generic (CC BY-NC-SA 2.0)
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